In the glass sector, operational safety requires an advanced and systemic approach. Manufacturing plants, warehouses, and shipping areas are complex environments where people, forklifts, and bulky loads share spaces and schedules. The fragility of glass and the varying dimensions of loads make every movement a potential critical point.
A High-Risk Industry
The glass sector has characteristics that increase exposure to risk compared to other manufacturing industries. Large glass sheets, complex industrial layouts, shared lanes, and low-visibility zones make internal operations—handling, loading/unloading, and crossings—particularly delicate.
Many incidents result from interactions between pedestrians and forklifts (Testo unico sicurezza): distance alone is not enough to prevent collisions, as risk is determined by dynamic factors such as speed, trajectory, and reaction time.
Limitations of Traditional Prevention
Signage, physical barriers, and standard procedures are essential tools but insufficient in complex and dynamic contexts. Systems based solely on proximity often generate false alarms, leading to operator desensitization and reduced prevention effectiveness.
From Proximity to Actual Risk
An advanced approach goes beyond simple detection: it assesses the real risk of interactions between people and vehicles, considering parameters such as relative speed, direction, and trajectory. This allows interventions proportional to the risk level, reducing false alarms and improving both safety and operational flow.
AME: Smart Risk-Based Prevention
With over 25 years of experience in industrial safety, AME develops AIoT solutions for complex, high-risk environments. AMESPHERE is an integrated digital ecosystem designed to monitor real-time interactions between operators and vehicles, combining:
- High-precision LPS sensors
- AI-powered smart cameras
- On-board tablets
- Advanced software platform
Key Benefits of AMESPHERE:
- Real-time monitoring of movements and behaviors
- Contextual alerts triggered only in case of real danger
- Targeted interventions to optimize layout and workflows
- Transformation of operational data into actionable insights for training and fleet management
AMESPHERE: Real Risk Evaluation Approach to Safety
AMESPHERE goes beyond simple alerts. By analyzing dynamic parameters such as trajectory, relative speed, and other operational factors, the system objectively assesses the risk level of every interaction. Alerts are triggered only when necessary, avoiding false alarms and unnecessary slowdowns.
This enables HSE teams to move from a reactive, distance-based approach to a truly predictive, risk-based strategy, ensuring both operator safety and operational continuity.
From Operational Data to Predictive HSE Action
Thanks to the integration of hardware and software, AMESPHERE converts field interactions into structured data, enabling risk analysis over time through intuitive dashboards and detailed reports. HSE teams can:
- Identify the most critical areas
- Recognize recurring operational patterns
- Monitor fleet and daily operations
- Analyze near-misses and improve procedures
Data-driven strategies make prevention more effective, reduce high-risk interactions, and optimize plant efficiency without compromising productivity.
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